Balu Forge Launches Automated Shell Production Line in India

Filed: December 10, 2025

Filing Summary

Balu Forge Industries Ltd has initiated operations of a 100% Make-in-India automated empty shell production line at its Belgaum facility. The line, capable of producing 360,000 shells annually, is powered by FANUC Robotics and features near-total automation. This development aligns with the company’s strategy to expand its precision engineering portfolio and support India’s Atmanirbhar Bharat initiative. The production line is part of a phased expansion plan to enhance Balu Forge’s capabilities in the defence sector, with further high-precision production lines planned for the future.

Balu Forge Industries Ltd has commenced operations of its 100% Make-in-India automated empty shell production line at its greenfield manufacturing campus in Belgaum, Karnataka. The production line, which is one of the first indigenously built in India, has an annual capacity of 360,000 shells. It features advanced forging and machining capabilities for large calibre ammunition projectiles.

The production line is powered by near-total automation using FANUC Robotics, making it one of the most advanced in both the Indian and global defence manufacturing markets. The entire line is unmanned and has been designed, developed, and commercialized in-house, involving over 18 machinery manufacturers. The cycle time for the production line is 55 seconds.

This development is part of Balu Forge’s long-term strategy to expand its precision engineering portfolio across various industries and geographies. The company aims to enhance its capabilities in delivering advanced machining solutions for critical applications in the defence industry. The Belgaum facility is set to roll out multiple precision engineering lines in a phased expansion, supporting the Indian government’s Atmanirbhar Bharat mission.

The company plans to further expand the production line to meet both global and domestic demand. This initiative is aligned with Balu Forge’s objective to commercialize its greenfield facility in Belgaum, Karnataka. The company is also working towards introducing additional high-precision production lines in the near future.

The commercialization of the production line marks a significant milestone for Balu Forge as it diversifies its capabilities in the large calibre ammunition projectile category. The company plans to service various shell sizes, including 155 mm, 120 mm, 105 mm, and 81 mm. This development represents an important technological achievement for both the company and the Indian defence industry.

Balu Forge Industries Ltd, founded by Mr. Prehlad Singh Chandock, is a leading Indian precision engineering company. It delivers forged and machined components across multiple global industries, including automotive, aerospace, and defence. The company’s operations include fully integrated forging and machining capabilities, with advanced manufacturing facilities in Belgaum, Karnataka. Balu Forge focuses on innovation, with strategic initiatives aimed at expanding defence production and enhancing automation.

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